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Friday, March 25, 2011

Bug Screens

We had soft mesh covers, with bug mesh screen, made for the out side of our hatches. The problem with these, was when it started to rain we had to rush out side to remove them so we could close the hatches; otherwise the mesh would get stuck in the hatches as we closed them. So, having seen this idea on another boat, I copied the design to suit my boat. In essense, we could use the bug screens from inside the boat and close the hatches when it rains without stepping outside.

 First, I made my wooden frame to match each hatch surround inside the boat. On the back side of the frame, I  routed a 5mm groove in a square pattern. I used a glazing rubber which is 5.5mm in diameter with a hole through the middle. It also had a row of longitudinal ridges on the outside for gripping. This allowed the rubber to be compressed down from 5.5mm to about 4.5 mm. A polyurathane was applied to the frame, front and back.
I placed the mesh over the frame with about an inch extra on the dimensions for each side of the routed groove. Starting at one side, I pushed the glazing rubber into the groove with the mesh. Once done, I went to the other side and as I pushed it in, the mesh starts to tighten up. With the remaining mesh still exposed out of the groove, I ran a sharp blade along the edge, of the outside of the groove, to trim off the mesh.
Finished product. Note rain on hatch!
Hinges were applied to the side of the frame, opposite the levers for the hatch. In the corners, to secure the bug screen up, a couple of aluminum triangular plates were secured with one screw and allowed to pivot to allow the fame to swing down on the hinges. Just above the closed frame, a strip of half inch x half inch foam strip was applied to the inside of the hatch surrond. This seals against the closed frame to prevent any small bugs getting down the side of the frame and prevents the pushing inwards of the frame.

Holding Tank Tanksaver

While pumping out my holding tank, I heard a crackling sound of fiberglass. Stopping the pump out, I noticed the holding tank was starting to implode and the fault was a blocked vent line. To prevent a disaster happening in the future, I installed two Tanksavers from Sealand. These offer a one way valve which will open if it detects too much vacuum inside the tank. With those big dockside suction units, this could be the one thing that could save your tanks.


A three inch hole saw and a Tanksaver kit from sealand costing about $20 is required.

 Find a flat surface on your holding tank top surface and drill the 3 inch hole. Push in the rubber ring and then coat the valve insert with dish washing liquid and push in. That's all there is to it. Just a ten minute job on each tank.
Hole drilled and rubber insert placed

Finished product

Sunday, March 6, 2011

What to do with Dive Tanks on the Boat

Those pesky dive tanks are never easily stowed on a sailing vessel and so I decided to have a suitable bracket made up. This one clamps to the lower railing near the stern and secures both bottles with velcro. I used a couple of Bimini clamps and had them welded to the  stainless bracket made from scraps of ss left over in the workshop. All welding done with a TIG welder and I did my best to polish the stainless. I'm still learning on that aspect. Neat and tidy.  Cost $0.00 but 8hrs of labor. Many thanks to Tim for his help

Stove Top Recondition

This attempt at controlling the rust was unsuccessful. I have left the post here as an example of how the things we do, don't always go to plan. A newer post tells of how I have now chromed the stove tops to see if that will keep the rust at bay.
The stove top plates on our Force 10 stove, has, over the years become rusty and leaves the rust on top of the stainless stove. Unable to get replacements, I ground all remaining paint off and buffed the rust off; then using  a paint designed for heat (fire boxes and chimneys ) I repainted the plates and then following the instructions, baked the item for an hour at 250 degrees C. This will initially give off fumes. Best done in an old oven outside or the BBQ. It seems after a couple of months use, it has worked; and I have a spare can in case we need to readdress the issue in a year or so

Saturday, February 5, 2011

Remote oil filter

Having a oil filter in a very difficult position can make changing the oil very frustrating. So it was decided to put a remote oil filter  in a place that will make the chore so much nicer. You can see the location of the old filter here. The filter is white and located way down in the bilge and behind an engine mount
Very difficult to get out and had to be removed in heavy duty plastic bags to feed under the engine.
Components were gathered together and a mount made for the filter end. This I installed behind a door near the secondary fuel filter.
Removing the old filter then allowed me to install the adapter plate to the oil filter mount (where the old filter use to sit) and route the hoses. Special spanners were required to do up the the hoses (Crows feet spanners).
Filled up the new filter with oil and connected the hoses and filter.
You can see the ease now of replacing the oil filter.







Hoses and adapter plate


Finished solution
New bracket made for oil filter